Pre-filled syringe vacuum filling and plugging machine, this equipment is a vacuum filling and plugging machine specially developed by our company for pre-filling syringes. It adopts full servo control and vacuum filling and plugging. It has the advantages of small footprint, high filling accuracy, no bubbles, etc., and is easy to clean, easy to operate and easy to maintain. The whole machine design fully conforms to the requirements of GMP, suitable for 1ml long /1-3ml/5ml/10ml/20ml pre-pot-sealed syringe, suitable for a variety of hyaluronic acid, collagen, vegetable protein, the third generation of hyaluronic acid (including microspheres), chitosan, sodium hyaluronate, gel, crosslinked products, hyaluronic acid, water needle and other materials filling. Widely used in medical beauty, biopharmaceutical and other fields.
Advantage：
1. The machine is equipped with hundreds of laminar flow, with aseptic operation glove box, the whole process of aseptic environment operation
2. Using high-precision ceramic plug pump, the filling accuracy can reach ±1%
3. Servo control of the whole machine, vacuum filling and vacuum plug are controlled separately, and the vacuum degree is adjustable
4. Vacuum gas pipeline is equipped with Burst filter and sanitary diaphragm valve, and equipped with high-precision vacuum sensor, effectively monitor and display vacuum degree
5. Intelligent software operation, accurate setting of each step
6. Patented technology to ensure no bubbles
7. The whole machine SUS304, the parts in contact with the material are made of 316L and medical silicone, which fully meets the requirements of GMP
8. Can be linked to other equipment of our company to achieve automatic needle removal, light inspection, automatic rod labeling whole line operation
Parameter:
Machine name:Pre-filled syringe vacuum filling and plugging machine
Applicable materials: water and paste
Applicable specifications: 1mllong/1-3ml/5ml/10ml/20ml(need to replace the specifications)
Filling range: 0.1-20ml(need to replace the plunger pump)
Number of filling needles: 1/2
Filling accuracy: ±1%
Production capacity: 600-700 PCS/hour 1200-1400 PCS/hour
Pass rate: ≥99.9%
Equipment noise: ≤70 dB
Total power: about 5KW
Voltage: 380V 50Hz
Compressed air: 0.6-0.7Mpa
Dimensions: 1800*900*2400(mm) (including laminar flow)
Weight: 500KG
* Note: The above parameters are reference values. Actual parameters vary according to packing materials, filling amount, material characteristics and vacuum degree.
