High speed pre-filled syringe vacuum filling and plugging machine, this equipment is a fully automatic filling and stuffing production line specially developed by our company for RTU nidboard/box pre-filled syringes. It can complete a series of actions such as automatic unpacking, heating and film tearing, paper stripping, filling and stuffing, etc. The whole process is carried out automatically under hundred-level laminar-flow. The stuffing is immediately after filling, and the exposure time of liquid is short, reducing manual participation. It can not only greatly improve production efficiency, but also reduce the risk of pollution.
Advantage
1. The machine has a high degree of full automation, and the whole machine works under the hundred-level laminar flow, while the personnel is less involved and the risk coefficient is low
2. Adopt 15" Siemens HD large screen, Schneider complete control system
3. Using high-precision ceramic plug pump, the filling accuracy can reach ±1%
4. Use heated tear paper to reduce the risk of particles
5. The vacuum gas pipeline is equipped with Burst filter and sanitary diaphragm valve, and equipped with high-precision vacuum sensor to effectively monitor and display the vacuum degree
6. Intelligent software operation, accurate setting of each step
7. Patented technology to ensure no bubbles
8. The whole machine SUS304, the parts in contact with the material are made of 316L and medical silicone, which fully meets the requirements of GMP
9. Can be linked to other equipment of our company to achieve automatic needle removal, light inspection, automatic rod labeling whole line operation
Parameter
Machine name: High speed pre-filled syringe vacuum filling and plugging machine
Applicable material: water
Applicable specifications: 1mllong/1-3ml/5ml/10ml/20ml pre-filled syringe or cassette bottle (need to replace the specifications)
Filling range: 0.1-20ml(need to replace the plunger pump)
Number of filling needles: 2/5/10
Filling accuracy: ±1%
Production capacity: about 1500 PCS/hour 4000 PCS/hour 11,000 PCS/hour
Pass rate: ≥99.9%
Equipment noise: ≤70 dB
Total power: about 15KW
Voltage: 380V 50Hz
Compressed air: 0.6-0.7Mpa
Dimensions: 4510*1500*2400(mm) (including laminar flow)
Weight: 2000KG
* Note: The above speed is the reference value, the actual speed according to the packaging material, filling amount, material characteristics, vacuum degree are different.
